Project Description

Customized & Standard Water Treatment Plants 

Reverse Osmosis &Ultrafiltration Systems
Thermotics provides fully integrated or standalone Systems: ultrafiltration (UF) and reverse osmosis (RO) into one integrated platforms.

  • Seawater Water Desalination.
  • Brackish Water Reverse Osmosis.
  • Small scale reverse osmosis offered in a pre-engineered, standardized solutions to meet your water filtration.

Flow Rate:

60 GPM up to 1,200 GPM / Per Skid

Pressure Media Filters
Thermotics Pressure Media Filters are designed for durable operation, easy installation and straight- forward control. The Filters are ideal for industrial filtration needs with epoxy-lined carbon steel vessels, robust materials of construction, and various configuration options to suit your specific application needs. The units are also the perfect complement to the Reverse Osmosis product line.

Offered Pressure Filter System Types

  • Activated Carbon
  • Multi-Media
  • Activated Alumina
  • Manganese Greensand
  • Neutralization

  • Typical flow rates of 40 and up to 1,000 GPM / per vessel.
  • Epoxy, Rubber or Specialty Linings carbon steel tanks.
  • Resilient seated butterfly service valves with nylon coated steel disc and stem; air actuated / spring-to-close.
  • Schedule 80 PVC face-piping; sight glass on backwash line.
  • Media clean out port on side of tank.
  • Optional solenoid valve enclosure for remote control.
  • Controller includes communication switch for downstream equipment.
  • Backwash sequence control.
  • Manual or time-initiated automatic regeneration.
  • Instrumentation: Service/backwash flow sensor, pre- / post-softener pressure gauges.
  • Hydraulic, Pneumatic, Electric or Motor Driven Valve Configurations.
  • Inlet/outlet pressure gauges and sample valves.

  • Skid mounted, pre-piped, and pre-wired systems (for single and multiple softeners).
  • ASME code stamp at 100 or 125 psig.
  • Skid or trailer-mounted systems.
  • Containerized integrated system.
  • U.L. 508A control panel assembly.
  • Allen-Bradley® PLC/HMI Controls.
  • Remote Data Interface via User-Defined Network Protocol.
  • Hot Water Applications.

Dissolved Oxygen AND CO2 Removal Systems
Degassification of water using Gas Transfer Membranes
Dissolved gases such as oxygen and carbon dioxide can cause any number of difficulties in industrial processes, including Industrial Boilers and Once-Through Steam Generators (OTSG).
Oxygen Removal Membranes (ORM) control dissolved gases, such as carbon dioxide and oxygen, in water systems. These gases react with metals in the boiler system, resulting in boiler corrosion.
In Industrial Boilers and Once-Through Steam Generators (OTSG), which depend on ultra-pure, de-aerated water – dissolved gases can affect both production efficiency and equipment corrosion.
Air bubbles in liquid can lead to process interruptions and surface defects.
The Oxygen Removal Membranes (ORM) achieves low levels of dissolved gas concentration (<1 ppm CO₂ and <1 ppb O₂) that can be difficult to reach with conventional gas removal processes or chemical injection. The Oxygen Removal Membranes (ORM) Skid have a smaller footprint and typically weigh less than vacuum towers and forced draft deaerators. Oxygen Removal Membranes (ORM) contain microporous hydrophobic membranes, which are used to bring gas and liquids in direct contact without mixing. Contactors operate by lowering the pressure of gas in contact with the liquid to create a driving force to remove the dissolved gases from the water. When compared with chemical treatments, degasification produces significant customer savings in product, blow down and energy. Results
These leading gas transfer devices help facilities around the world improve water treatment process
performance and product quality by:

  • Reducing corrosion in boilers and piping.
  • Improving process efficiency.
  • Enabling ultra-pure water for high-technology processes.
  • Improving beverage shelf life and taste.

Applications

  • Deoxygenation
  • Decarbonation
  • Carbonation
  • Nitrogenation
  • Hydrogenation
  • Beverage adjustment

Industries

  • Oil & Gas ( Upstream & Downstream)
  • Power & steam generation
  • Semiconductor & microelectronics
  • Beverage industry
  • Pharmaceutical manufacturing

Features & Benefits

  • Modular design offers flexibility for meeting future increase in capacity or tighter specification requirements.
  • High inlet pressure and low pressure drop reduces the need for re-pressurization pumps.
  • Large membrane surface area delivers high gas transfer performance and efficiency.
  • Membrane-based technology reduces or eliminates chemical use.
  • Fast equilibrium allows for quick start-up.
  • Different contactor sizes and material options provide tremendous flexibility with installation and capacity.
  • Operation over a wide range of flow rates.
  • Low operating costs.
  • Simple operation reduces instrumentation and maintenance requirements.

  • Typical flow rates of 2 and up to 550 GPM / per vessel.
  • Skid mounted, pre-piped, and pre-wired systems.
  • Resilient seated butterfly service valves with nylon coated steel disc and stem; air actuated / spring-to-close.
  • Stainless Steel and Schedule 80 PVC piping.
  • Advanced and simple Instrumentation: flow sensors and pressure gauges.
  • Electric Motor Driven Valve Configurations.
  • Inlet/outlet pressure gauges and sample valves.

  • Skid or trailer-mounted systems.
  • Containerized integrated system.
  • U.L. 508A control panel assembly.
  • Allen-Bradley® PLC/HMI Controls.
  • Remote Data Interface via User-Defined Network Protocol.

High purity softened and demineralized water
Ion exchange technology is a proven method of producing high purity softened and demineralized water. It is used in most industries that require high purity water and to reclaim water from processes. The Ion exchange process involves the exchanging of contaminant ions for Na+ ions in a softening application and H+ and OH- ions in pure water application. Thermotics offers a range of ion exchange products for applications, including condensate and brine polishing, vacuum degassing, and desalination.

  • Typical flow rates of 20 and up to 300 GPM.
  • Single or double trains.
  • Painted or galvanized vessels.
  • Epoxy, Rubber or Specialty Linings carbon steel tanks.
  • Brine tank with cover and air check valve.
  • Resilient seated butterfly service valves with nylon coated steel disc and stem; air actuated / spring-to-close.
  • Galvanized piping or Schedule 80 PVC face-piping; sight glass on backwash line.
  • 4-inch media clean out port on side of tank.
  • Manual or time-initiated automatic regeneration.
  • Instrumentation: Service/backwash flow sensor, pre- / post-softener pressure gauges.
  • Hydraulic, Pneumatic, Electric or Motor Driven Valve Configurations.
  • Inlet/outlet pressure gauges and sample valves.

  • Skid mounted, pre-piped, and pre-wired systems.
  • Automatic or manual regeneration skid with Brine tank, pump and associated components.
  • ASME code stamp at 100 or 125 psig.
  • Containerized integrated system.
  • U.L. 508A control panel assembly.
  • Allen-Bradley® PLC/HMI Controls.
  • Remote Data Interface via User-Defined Network Protocol.
  • On-Line Hardness Analyzer / Tester.
  • On-Line pH Analyzer / Tester.
  • On-Line Turbidity Analyzer / Tester.

Skid & Trailer Mounted Ion Exchange Systems
Softener Pretreatment Systems are designed for durable operation, easy installation, and straightforward control.​​

Thermotics delivers industrial Filtration & Softening vessels with epoxy-lined carbon steel, robust materials of construction, and various configuration options to suit your specific application needs.

All vessels can be supplied with or without ASME stamp.

Flow Rate:

60 GPM up to 400 GPM / Per Vessel

Skid & Trailer Mounted Multimedia Filters
Multimedia Filtration (MMF) Trains can be used to feed a Reverse Osmosis (RO) unit where the raw water has high turbidity or is of such quality that could foul an RO.Thermotics designs industrial filtration & Softening vessels with epoxy-lined carbon steel, robust materials of construction, and various configuration options to suit your specific application needs.

All vessels can be supplied with or without ASME stamp.

Flow Rate:

20 GPM up to 400 GPM / Per Vessel

Customized Chemical Injection Systems
Thermotics has the expertise and know-how to design and assemble customized chemical injection systems to suit the facility requirement yet meet all applicable local and client’s reequipments for the handling and transportation of chemicals.
The supplied system can be standalone or part of an integrated control system, complete with controlled and monitored flow rate, pulse rate, chemical leak detection, and storage level measurements.

  • Operation over a wide range of flow rates
  • Modular design offers flexibility for meeting future increase in capacity or tighter specification requirements.
  • Different pump sizes and material options provide tremendous flexibility with installation and capacity.
  • Low operating costs.
  • Simple operation reduces instrumentation and maintenance requirements.
  • Resilient seated butterfly service valves with nylon coated steel disc and stem; air actuated / spring-to-close.
  • Stainless Steel & Schedule 80 PVC face-piping.
  • Piping Material Available: CPVC, Kynar (BLACKLINE PES – Schedule 80 PVC or UHP PVDF)
  • Calibration Column Available: Auto Fill in PVC – CPVC – Kynar
  • Elastomer Material Available: Viton, EPDM
  • Product Options
    • Single Pump
    • Dual Pump
    • Triple Pump
    • Single Piping
    • Redundant Piping
    • Lead/Backup
    • Elastomer
    • High Flow
    • Conduit
    • Calibration Column Material
    • Piping Material
  • Suction Lift
    • Accessories
    • Double Wall Containment Tanks
    • Drum Spill Containment Pallets
    • Loading Ramp and Pallet With or Without Cover

  • Skid mounted, pre-piped, and pre-wired systems.
  • Manual or fully automated operations.
  • Skid or trailer-mounted systems.
  • Containerized integrated system.
  • U.L. 508A control panel assembly.
  • Allen-Bradley® PLC/HMI Controls.
  • Remote Data Interface via User-Defined Network Protocol.

PACKAGED PUMP SKID SYSTEMS
Thermotics has over 50-years’ experience in the design, engineering and assembly of skid mounted packaged pump skid systems for a variety of applications and industries.

Typical Applications

  • Water and Wastewater Filtration.
  • Chemical Metering Systems
  • Reverse Osmosis (RO) Water Feed
  • Boiler Feed Systems
  • Potable Water Booster Pump Systems
  • Process Cooling Systems

  • Varying flow rates.
  • Pipe fabrication to ASME B31.1 and B31.1 standard.
  • Industrial grade powder coated steel frame.
  • Galvanized steel frame.
  • Galvanized piping or Schedule 80 PVC face-piping.
  • Instrumentation: Service/backwash flow sensor, pre- / post-softener pressure gauges.
  • Hydraulic, Pneumatic, Electric or Motor Driven Valve Configurations.
  • Inlet/outlet pressure gauges and sample valves.
  • Stainless steel pumps.
  • Heat exchangers.
  • Product Options:
    • Single Pump
    • Dual Pump
    • Triple Pump
    • Single Piping
    • Redundant Piping
    • Lead/Backup
    • Elastomer
    • High Flow
    • Conduit
    • Calibration Column Material
    • Piping Material

  • Skid mounted, pre-piped, and pre-wired systems.
  • VFD pump controls.
  • Automatic or manual regeneration skid with Brine tank, pump and associated components.
  • ASME code stamp at 100 or 125 psig.
  • Containerized integrated system.
  • U.L. 508A control panel assembly.
  • Allen-Bradley® PLC/HMI Controls.
  • Remote Data Interface via User-Defined Network Protocol.
  • On-Line Analyzers & Testers.

Flexible Ball Joint systems
Advantages of Flexible Ball Joint systems in steam injection

  1. The ball joint system offers cost-saving advantages by reducing the number and weight of anchors and guides required in a piping system.
  2. The ball joint system permits pipe to move in two or more planes simultaneously.
  3. Ball joints provide more movement in less space, taking full advantage of available space.
  4. The ball joints along with Thermotics expansion system can withstand heavy shock and vibration loads.
  5. Ball joints have a pivotal movement capability as well as the ability to flex angularly for accommodating twisting movement or torsional loads.
  6. ATS Thermal Pak Flexible Ball joints are designed for low maintenance service in a wide range of operating conditions.
  7. The ball joint system reduces end thrust after the small initial force required to flex the ball joints is exerted.
  8. The ball joints are designed for the injection of self-lubricating injectable packing under full line pressure; thus assuring maximum reliability for uninterrupted service.

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